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Working principle: |
The fluid filled in the pipeline flows through the throttling device inside the pipeline, causing local contraction near the throttling element, increasing the flow velocity, and creating a static pressure difference on both sides upstream and downstream (as shown in Figure 1). Under the condition of known parameters, the relationship between differential pressure and flow rate can be derived based on the principle of flow continuity and Bernoulli equation (the larger the flow rate, the greater the pressure difference generated) to obtain the flow rate.
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Sensor structure composition |
1. Clamp type annular gap pressure gauge standard orifice plate (Figure 2) |
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Figure 2 Schematic diagram of clamping ring gap pressure standard orifice plate |
1. Pressure ring 1; 2. Balance throttling components; 3. Pressure ring 2; 4. High and low voltage tapping interfaces; 2. Standard orifice plate for pressure tapping of pipe section flange (Figure 3) |
2. Standard orifice plate for pressure tapping of pipe section flange (Figure 3) |
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Figure 3 Schematic diagram of standard orifice plate for pressure tapping of pipe segment flange |
1. Process connection flange; 2. Measurement catheter; 3. Orifice plate throttling component; 4. High and low voltage tapping interfaces; 5. M10 hexagonal locking screw; 6. PTFE gasket; 7. I-shaped three valve group. |
Product Features |
● Structural characteristics 1. Pipeline type integrated orifice plate: Regardless of the diameter of the pipeline, the centers of the upstream and downstream pressure tapping holes are located one inch each from the end faces of the orifice plate. This form is commonly used in refining systems. 2. Clamp type integrated orifice plate: It is widely used due to the implementation of ring chamber pressure measurement, which improves measurement accuracy and shortens the minimum length of straight pipe segments required for installation. ● Performance characteristics 1. The structure is easy to replicate, simple and sturdy. 2. Stable and reliable performance, low price, and long service life. 3. Standard orifice plates are calculated and processed according to international standards, and do not require real flow calibration. 4. Single phase flow (liquid, gas, steam) can be measured. 5. Adopting intelligent differential pressure transmitter with high accuracy and programmable range. 6. The intelligent integrated orifice flowmeter can simultaneously display cumulative flow rate, instantaneous flow rate, pressure, and temperature. 7. Equipped with a HART communication interface, it has high stability.
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Product parameters/Technical parameters --------------------------------------------- |
Nominal diameter: DN25~DN1000(mm) Accuracy: ± 1.0% FS, ± 1.5% FS Range ratio: standard 1:3; Expansion 1:5 Work pressure: ≤ 25MPa Medium temperature:- 40℃-450℃ Medium viscosity: ≤ 30CP (equivalent to heavy oil) Beta value: 0.2-0.8 Connection methods: flange type, clamp type Pressure measurement methods: ring gap pressure measurement, inch pressure measurement Installation method: horizontal or vertical Power supply: 24V DC (requires differential pressure transmitter) Display: 8-bit LCD displays instantaneous flow and cumulative flow (equipped with a flow integrator) Output signal: (1) 4-20mA DC flow signal (2) HART protocol compliant output signal Explosion proof performance: intrinsic safety type IbIICT5 Protective performance: IP65
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Product Dimensions |
Pipeline type integrated orifice plate flow sensor |
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Focibf6202 segmented integrated orifice flow sensor |
Fociof6202 caliber
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Voltage resistance level
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Total length
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D
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K
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d
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n
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L
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C
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Overall height
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Fociof6202-DN25
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4.0MPa
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260±3mm
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115
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85
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65
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4
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14
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16
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245±3mm
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Fociof6202-DN32
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4.0MPa
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270±3mm
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140
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100
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75
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4
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18
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18
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260±3mm
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Fociof6202-DN40
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4.0MPa
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270±3mm
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150
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110
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84
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4
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18
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18
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270±3mm
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Fociof6202-DN50
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4.0MPa
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280±3mm
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165
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125
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99
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4
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18
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20
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285±3mm
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Fociof6202-DN65
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1.6MPa
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280±3mm
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185
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145
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118
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4
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18
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20
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300±3mm
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Fociof6202-DN80
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1.6MPa
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290±3mm
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200
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160
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132
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8
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18
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20
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315±3mm
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Fociof6202-DN100
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1.6MPa
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300±3mm
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220
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180
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156
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8
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18
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22
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335±3mm
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Fociof6202-DN125
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1.6MPa
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300±3mm
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250
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210
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184
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8
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18
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22
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365±3mm
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Fociof6202-DN150
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1.6MPa
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350±3mm
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285
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240
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211
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8
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22
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24
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395±3mm
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Fociof6202-DN200
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1.6MPa
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350±3mm
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340
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295
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266
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12
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22
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26
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445±3mm
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Fociof6202-DN250
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1.6MPa
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400±3mm
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405
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355
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319
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12
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26
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28
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510±3mm
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Fociof6202-DN300
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1.6MPa
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400±3mm
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460
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410
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370
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12
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26
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32
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560±3mm
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The dimensions in the table are only for the indicated pressure rating and inch pressure measurement. The specific dimensions for other pressure ratings can be customized according to customer requirements. |
● Clamp type integrated orifice plate flow sensor |
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Focibf6102 clamp type integrated orifice plate flow sensor |
Fociof6102 caliber
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Voltage resistance level
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H
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L
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D
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A
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C
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Overall height
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Fociof6102-DN40
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4.0/6.3MPa
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170±3mm
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140
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84
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39
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36
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265±3mm
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Fociof6102-DN50
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4.0/6.3MPa
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190±3mm
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140
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99
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50
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36
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285±3mm
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Fociof6102-DN65
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1.6/2.5/6.3MPa
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210±3mm
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140
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118
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68
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36
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305±3mm
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Fociof6102-DN80
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1.6/2.5/6.3MPa
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220±3mm
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140
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134
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80
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36
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315±3mm
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Fociof6102-DN100
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1.6/2.5/6.3MPa
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250±3mm
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140
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158
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100
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36
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345±3mm
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Fociof6102-DN125
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1.6/2.5/6.3MPa
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270±3mm
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140
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184
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125
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36
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365±3mm
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Fociof6102-DN150
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1.6/2.5/6.3MPa
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315±3mm
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155
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213
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150
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36
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410±3mm
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Fociof6102-DN200
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1.6/2.5/6.3MPa
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370±3mm
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155
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269
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200
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40
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465±3mm
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Fociof6102-DN250
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1.6/2.5/6.3MPa
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425±3mm
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155
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325
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250
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45
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520±3mm
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Fociof6102-DN300
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1.6/2.5/6.3MPa
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475±3mm
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155
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375
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300
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45
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570±3mm
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The dimensions in the table are only for the pressure levels shown, and the specific dimensions for other pressure levels can be customized according to customer requirements. |
Product Selection/Product Selection ---------------------------------------------------------- |
model
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Remarks
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Fociof6202
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Clamp on integrated standard orifice flowmeter (DN40-DN300)
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code
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caliber
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code
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caliber
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Fociof6102-40
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DN40
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Fociof6102-125
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DN125
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Fociof6102-50
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DN50
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Fociof6102-150
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DN150
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Fociof6102-65
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DN65
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Fociof6102-200
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DN200
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Focibf6102-80
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DN80
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Fociof6102-250
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DN250
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Fociof6102-100
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DN100
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Fociof6102-300
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DN300
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code |
pressure rating |
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P3 |
1.6Mpa |
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P4 |
2.5Mpa |
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P5 |
4.0Mpa |
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P6 |
6.3Mpa |
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code |
Sensor material |
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B2 |
304 |
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code |
Orifice core material |
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B2 |
304 |
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B3 |
316 |
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code |
accuracy class |
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E3 |
Level 1.0 |
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E4 |
Level 1.5 |
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code |
temperature |
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T1 |
normal temperature |
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T2 |
Medium temperature (≤ 180 ° C) |
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code |
Connection method |
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L7 |
Card mounted connection |
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Selection Guidelines |
1. Pipeline diameter, wall thickness, and material 2. Measuring medium 3. Medium temperature (℃) 4. Working pressure of medium (MPa): maximum pressure, normal pressure, minimum pressure 5. Medium working flow rate: maximum flow rate, normal flow rate, minimum flow rate 6. Medium operating viscosity (mPa. s) 7. Medium density (kg/m3) 8. Allow for pressure loss 9. On site pipeline laying situation and form of local resistance components.
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Installation Requirements/Installation Requirements -------------------------------------- |
Before installing the orifice plate, carefully check whether the standard orifice plate's number, tag number, and specifications match the pipeline conditions, flow range, and other parameters. 2. When setting up a new pipeline system, it is necessary to first flush and clean the lines before installing the orifice plate to prevent debris from blocking or damaging the orifice plate inside the pipeline. 3. The center of the orifice plate should be coaxial with the center of the pipeline, and the coaxiality error should not exceed ± 0.015 * (1/β) -0.015. And the plane of the throttling end should be perpendicular to the pipeline, with an error not exceeding ± 1 °. When installing the orifice plate, the gasket must not protrude into the inner wall of the pipeline after clamping. 5. The installation of the orifice plate must be tight and no leakage is allowed. After installation, conduct a pressure test. If valves need to be installed before and after the orifice flowmeter, it is best to choose gate valves and fully open them during operation; The regulating valve should be located in the downstream pipeline after 5DN. When measuring liquid flow rate, the horizontal section of the pressure pipe should be in the same horizontal plane. If throttling devices are installed on vertical pipelines, a certain distance (perpendicular direction) between the short pressure pipes will affect the zero point of the differential pressure transmitter, which should be corrected through "zero point migration". 8. The pressure pipeline must always maintain a single-phase fluid state. When the measured fluid is a gas, the entire pressure pipeline (including the pressure chamber of the differential pressure gauge) is in the gas phase; When the measured fluid is a liquid, the entire pressure pipeline is in liquid phase and there must be no bubbles. 9. The upstream and downstream sides of the throttling device must ensure a certain length of straight pipe section, with specific requirements as shown in the table below:
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installation diagram |
1. Schematic diagram of clamping installation (Figure 4) |

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Figure 4 Schematic diagram of clamping installation |
1. Throttle device; 2-Valve; 3- Differential pressure gauge |
2. Schematic diagram of pipe section installation (Figure 5)
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Figure 5 Schematic diagram of pipe section installation |
1. Throttle device; 2-Valve; 3- Differential pressure gauge |
Handling requirements |
To prevent damage to the instrument during transportation and handling, please maintain the packaging status of this product before installation on site. |
During installation, refuse to lift through the orifice plate throttling hole to avoid damaging the orifice plate core. |
When long-term storage is required, please pay attention to the following points: |
(1) Store in a place that is not subjected to impact or vibration. (2) It is best to store in a dry environment at room temperature. (3) Try to store the product in its original packaging state when it leaves the factory. |
Common failures and solutions |
Fault phenomenon |
cause |
Solution |
No differential pressure signal output |
The high and low pressure valves are not open |
Open the high and low pressure valves |
The balance valve is not tightened |
Tighten the balance valve |
Differential pressure signal output too small |
Differential pressure range mismatch |
Adjust the transmitter range |
Leakage of high-pressure impulse pipe |
Find and eliminate leaks |
Differential pressure signal output too large |
Low pressure impulse pipe blockage |
Clean the pressure pipe |
Differential pressure range mismatch |
Adjust the transmitter range |
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Attachment/attachment ---------------------------------------------------------------------------- |
Comes with attachments I-shaped three valve group Optional Accessories Paired flanges, bolt washers, and isolators. Optional related products Pressure transmitter, temperature transmitter, flow meter integrator, intelligent differential pressure transmitter, multi parameter differential pressure transmitter.
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